Torque Sensor DF Dual 5 | 10,000 Nm | 12,000 RPM
- Manufacturer: CENSORED
- Category: Very high torque (10,000-150,000 Nm), Rotary, Torque sensor
The Atesteo DF Dual 5 torque sensor is an advanced metrology instrument designed for measuring torsional variations in test benches and demanding industrial applications. Its innovative architecture, based on a split-ring stator, simplifies installation by allowing mounting around shafts already integrated into the system. Data and power transfer between the rotor and stator is inductive, ensuring a high-integrity signal and maintenance- and wear-free operation.
The Atesteo TCU5 control unit processes rotor readings, centralizing outputs via industrial CAN-Bus connectivity, frequency (RS422), or scalar analog signals, enabling seamless integration into control cabinets or advanced automation systems. This DF Dual 5 model incorporates two independently calibrated torque measurement ranges, providing redundancy and the ability to acquire high- and low-load data simultaneously without changing mechanical components on the test bench.
Dual Engineering Audit (FAQ)
How does rotor inertia affect the performance of the DF Dual 5 under high load conditions?
The rotor inertia (0.0463 kg·m²) in the DF Dual 5 plays a crucial role in the system's stability and accuracy under high-load conditions. A low inertia value minimizes harmonic expansion and maximizes system response, enabling accurate and rapid torque measurement over wide ranges. This is especially relevant in industrial applications where system acceleration and deceleration are constant.
What are the benefits of inductive transmission in the DF Dual 5 compared to other data transmission methods?
Inductive transmission in the DF Dual 5 offers several advantages over other data transmission methods. The absence of physical contact between the rotor and stator eliminates the possibility of mechanical wear and enables maintenance-free operation. Furthermore, inductive transmission provides complete protection against electromagnetic interference, ensuring signal integrity and measurement accuracy in harsh industrial environments.
Properties
| Nominal Pair Range (Mnom) | 10,000 Nm |
| Analytical Precision Class | 0.05% |
| Maximum Speed Continuous Acceleration | 12,000 RPM |
| Measurement Principle | Parallel Strain Gauges (DMS) and Inductive Transmission |
| Primitive Circle Diameter (PCD) | Rigid ISO mounting 196.0 mm |
| Outer Diameter of the Magnetic Rotor | 230 mm |
| Transverse Length Axis | 60 mm |
| Geometric Drag Inertia | 0.0463 kg·m² (Restricted Rotational Mass) |
| Dynamic Structural Weight (Rotor/Stator) | 7.8 kg / 1.22 kg |
| Analytical Telecommunications Outputs | Raw RS422 Frequency, Analog Base, CAN 2B Bus Network |
| Voltage Operating Electrical Power | 24 V DC Parametric |
| Functional Operating Thermal Band | Continuous evaluation from 0 °C to +80 °C in plant |
| Insulating Enclosure Regulations | IEC/NEMA IP54 |
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