EtherCAT Interface for Dimetix Laser Sensors | 100% Advanced

Advanced High-Speed, High-Performance Industrial Communication Solution Range: Native IP65 integration with 2 ms cycles and 128 Byte mailbox

The EtherCAT interface (Ethernet for Control Automation Technology) is the highest-quality, highest-performance industrial solution designed specifically for the seamless integration of Dimetix D-Series laser distance measurement sensors within state-of-the-art automation networks. Engineered to the demanding structural specifications of B2B engineering, this native communication module facilitates the direct connection of absolute precision equipment (such as DAE, DPE, DAN, etc.) to any master PLC or networked controller, using the high-performance protocol EtherCAT. This ensures on-the-fly data processing, providing unwavering stability, virtually zero latency, and real-time determinism vital for axis control systems, robotics, and critical automation.

The basis of this interface's architectural success lies in its innovative interchangeable cover (Exchangeable cover). This solution was rigorously engineered to mount directly onto the rear section of the laser sensor chassis, replacing the standard terminal block with a seamless fit. This replacement is achieved without compromising the structural and mechanical strength that characterizes Dimetix equipment. Critically for the industry, the interface mounting maintains the protection completely unaffected. IP65 original to the set, making it a leading and completely safe option for outdoor deployments or highly hostile industrial environments, where pressurized water projection, dust accumulation and constant vibrations are the operating norm.

In terms of physical network infrastructure, the system is equipped with two M12 Ethernet ports Heavy-duty industrial-grade connectors (shielded, 4-pin, D-coded female connectors) operating at 100 Mbit/s (Base-TX). This dual-port capability is essential for natively creating linear (Line) or self-healing (Ring) network architectures and topologies without requiring additional external switches. This simplified topology allows engineers to dramatically reduce industrial cabling, lowering integration costs and minimizing potential points of failure within machinery and production plants.

In addition to its robust data control, the interface ensures superior predictive maintenance thanks to its advanced configuration and monitoring capabilities. It supports fully remote sensor parameter configuration via SDO (CoE) acyclic communication, significantly streamlining initial commissioning. Furthermore, the device's physical panel integrates a native LED visual status diagnostic system (with RUN, ERR, and Link/Activity indicators per port). This front panel provides operators with instant information on network and module status at the machine, maximizing system availability, facilitating the detection of network anomalies, and increasing overall plant productivity.

Main Features and Functionalities for Engineering:

  • Complete, stable, and certified integration with the ultra-high-speed protocol EtherCAT® Protocol.
  • Fast processing with sustained transfer rates of 100 Mbit/s (Base-TX) and a guaranteed ultra-fast cycle time of ≥ 2 ms in Free Run Mode.
  • Maximum airtightness sealed physical connection using standard industrial dual M12 connectors (Female, 4-pin, D coding).
  • Native integration of advanced network functions including SDO Upload/Download with Complete Access and SDO Information Service.
  • Integrated structural support for extended protocols such as CoE (CAN application layer over EtherCAT) and FoE (File Access over EtherCAT) optimizing Mailbox processing with a predefined fixed length of 128 Bytes.
  • Complete and independent visual diagnostics equipped with RUN (Green) operating status LEDs, ERR (Red) alert indicator and real-time link lights for each physical port (L/A).

Properties

ETHERCAT TECHNICAL SPECIFICATIONS
Industrial ProtocolEtherCAT® Protocol
Transfer Rates (Baud rate)100 Mbit/s (Base-TX)
Cycle Time≥ 2 ms (Operation in Free Run Mode)
Supported Network TopologiesLine or Ring
Supported Integrated ProtocolsCoE (CAN application layer over EtherCAT), FoE (File Access over EtherCAT)
Mailbox ProcessingPredefined fixed length of 128 Bytes
Advanced Network FeaturesSDO Upload/Download (Complete Access), SDO Information Service
Hardware Resources (FMMU / SYNC)Complexy Slave / 4 SYNC Managers / 8 FMMU's
Ethernet Physical Connection2 x M12 (Female, 4 pins, D-coding)
Power Supply / Consumption12 … 30 VDC (Approx. 1.6 W power consumption for the network interface only)
Maximum System Consumption1.0 A @ 12 VDC / 0.6 A @ 24 VDC (Including the attached sensor)
Industrial Sealing RatingIP65 (Total protection against dust ingress and water jets)
Housing MaterialHigh-strength polycarbonate (Semi-transparent for LED visibility)
Diagnosis and Visual IndicatorsNative status LEDs: RUN (Operating status), ERR (Error) and L/A (Link/Activity)
Dimetix EtherCAT converter for D-series laser sensor
Dimetix Ethercat Advanced Interface Module for Industrial Integration IP65

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