Explosion-proof Incremental Encoder I/80EXS

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Servo-type mounting | Shaft Ø10 h7 | 1 to 10000 impedances/revolution | NPN, PNP, push-pull, line driver | 5–30 V | IP65 shaft (IP66 sealed) | ATEX II 2 GD, Ex d IIC T6/T5

The ELCIS 80EXS (I/80EXS) is an explosion-proof incremental encoder with servo-type mounting and a Ø10 h7 shaft, offering 1 to 10,000 pulses per revolution. It is ISSeP certified according to CENELEC standards, with ATEX markings II 2 GD, Ex d II C T6/T5, and an explosion-proof enclosure (d/tb). It is suitable for working environments with explosive atmospheres of gas «G» and dust «D» (except for firedamp mines). It offers 100 kHz (300 kHz optional), 6,000 rpm continuous speed (3,000 rpm with sealed bearing), and 15 output electronics. The base and cover are made of anodized aluminum, and the shaft is stainless steel, with a 10 kg radial/axial load capacity. The ambient temperature is -20 to +40 °C in T6 and -20 to +60 °C in T5, with IP65 protection on the shaft side (IP66 sealed) and a permanently connected IP66 output cable, suitable for at least 100 °C.

With an explosion-proof enclosure (d/tb), the I/80EXS is ATEX II 2 GD certified (gas and dust), in temperature classes T6 and T5. It offers 1 to 10000 pulses per revolution, 100 kHz (300 kHz optional), 6000 rpm continuous (3000 with sealed bearing) and 15 output electronics.

Servo-type mounting, anodized aluminum base and cover, and Ø10 h7 stainless steel shaft with 10 kg radial/axial load. Ambient temperature from -20 to +40 °C in T6 and from -20 to +60 °C in T5, IP65 protection on the shaft side (IP66 sealed) and permanently connected IP66 output cable (suitable for 100 °C minimum).

  • Marked II 2 G Ex d IIC T6 Gb and D Ex tb IIIC T85 °C Db IP6X (T5: T100 °C) for gas and dust.
  • Production reported by CESI02ATEX138Q.
  • Resolution of 1 to 10000 pulses per lap and up 100 kHz (300 kHz optional).
  • Stainless steel shaft Ø10 h7 with 10 kg radial/axial load.
  • Until 6000 rpm continuous (3000 with sealed bearing).

Technical Frequently Asked Questions

What is the difference between the T5 and T6 versions?

In T6 (standard) the maximum surface temperature of the housing is 85 °C and the ambient temperature is -20 to +40 °C; in T5, it's 100 °C surface and -20 to +60 °C ambient. The unbreakable disc (option Y) is only available in T6.

How do you connect the cable in an explosive atmosphere?

The encoder uses a cable rated for at least 100°C, permanently connected (CV1, 1 m, IP66). The connection must be made to an Ex junction box or outside of a potentially explosive atmosphere; the cable end connector is only permitted outside of explosive atmospheres. Special conditions for safe use (symbol X): mounting screws must be of grade 8.8 or higher.

Can it be used in mines with firedamp?

No. It is built for potentially explosive working environments, except for firedamp mines.

Properties

FeatureSpecification
Mechanics
Weight1300 g
AxisØ10 h7 stainless steel (customizable upon request)
max radial/axial load.10 kg
Electric
Exit-side protectionIP66 cable • IP65 cable end connector
Feeding5–30 V (see feeding table)
Max. consumption.120 mA Standard · 180 mA line driver (customizable upon request)
Impulses per lap1 to 10000
Max frequency.100 kHz (300 kHz optional)
Protection and environment
axle-side protectionIP65 standard · IP66 sealed (Z)
max. continuous RPM6000 standard · 3000 sealed (intermittent: +30 %)
Impact resistance50 G × 11 ms
Vibration resistance12 G (10–2000 Hz)
Room temperature (ATEX)T5: -20 … +60 °C · T6: -20 … +40 °C
Operating temperature0 … +70 °C (customizable upon request)
Storage Temp.-30 … +85 °C
ReferenceConfiguration
80EXS5-10000-1828-BZ-B-CV1-R-0580EXS5100001828BZBCV1R0510000 pulses/revolution · 18–28 V · bidirectional + zero · Push-pull PRO · Cable · IP66 · radial output
80EXS5-10000-5-BZ-N-CV1-R-0580EXS5100005BZNCV1R0510000 pulses/revolution · 5 V ±5 % · bidirectional + zero · Driver 26LS31 · Cable · IP66 · radial output
80EXS5-1024-824-BB-CV1-R-1080EXS51024824BBCV1R101024 pulses/revolution · 8–24 V · bidirectional · Push-pull PRO · Cable · IP66 · radial output
80EXS5-5000-1030-BZ-B-CV1-R-0180EXS550001030BZBCV1R015000 pulses/revolution · 10–30 V · bidirectional + zero · Push-pull PRO · Cable · IP66 · radial output
80EXS6-10000-1828-BZ-B-CV1-R-0580EXS6100001828BZBCV1R0510000 pulses/revolution · 18–28 V · bidirectional + zero · Push-pull PRO · Cable · IP66 · radial output
I/80EXS5-1024-1030-BZ-L-CV1-R-10I80EXS510241030BZLCV1R101024 pulses/revolution · 10–30 V · bidirectional + zero · 2× push-pull PRO · Cable · IP66 · radial output
I/80EXS5-500-5-BZ-N-CV1-R-01I80EXS55005BZNCV1R01500 pulses/revolution · 5 V ±5 % · bidirectional + zero · Driver 26LS31 · Cable · IP66 · radial output
I/80EXS6-100-1030-BZ-U-CV1-R-01I80EXS61001030BZUCV1R01100 pulses/revolution · 10–30 V · bidirectional + zero · PNP open collector · Cable · IP66 · radial output
I/80EXS6-100-1828-MB-CV1-R-05I80EXS61001828MBCV1R05100 pulses/revolution · 18–28 V · unidirectional · Push-pull PRO · Cable · IP66 · radial output
I/80EXS6-1000-1828-MB-CV1-RI80EXS610001828MBCV1R1000 pulses/revolution · 18–28 V · unidirectional · Push-pull PRO · 1 m cable · IP66 · radial output
I/80EXS6-1000-5-BB-CV1I80EXS610005BBVC11000 pulses/revolution · 5 V ±5 % · bidirectional · Push-pull PRO · 1 m cable · IP66 · axial output
I/80EXS6-1000-5-BN-CV1-RI80EXS610005BNCV1R1000 pulses/revolution · 5 V ±5 % · bidirectional · Driver 26LS31 · 1 m cable · IP66 · radial output
I/80EXS6-1000-5-BZ-B-CV1-RI80EXS610005BZBCV1R1000 pulses/revolution · 5 V ±5 % · bidirectional + zero · Push-pull PRO · 1 m cable · IP66 · radial output
I/80EXS6-1000-5-BZ-N-CV1-RI80EXS610005BZNCV1R1000 pulses/revolution · 5 V ±5 % · bidirectional + zero · Driver 26LS31 · 1 m cable · IP66 · radial output
I/80EXS6-125-824-MB-CV1-R-01I80EXS6125824MBCV1R01125 pulses/revolution · 8–24 V · unidirectional · Push-pull PRO · Cable · IP66 · radial output
I/80EXS6-500-5-MB-CV1-RI80EXS65005MBCV1R500 pulses/revolution · 5 V ±5 % · unidirectional · Push-pull PRO · 1 m cable · IP66 · radial output
ELCIS I/80EXS explosion-proof incremental encoder
Dimensional drawing of the explosion-proof incremental encoder ELCIS I/80EXS

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